| Customization: | Available |
|---|---|
| Cooling Way: | Water Cooling |
| Control: | Automatic |
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Introduction of equipment
1. Scope of application
1.1 The welding conditions
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1.1.1 workpieces |
|
|
Diameter |
12.7-100mm(depends on client's requirement) |
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Material |
Carbon steel, stainless steel, etc |
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1.1.2 workpiece |
|
|
Size of workpiece |
1mm-3mm (depends on client's requirement) |
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Drawings of workpiece |
Elbow; pipe; tee |
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1.1.3 Welding process analysis |
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Welding position |
All position of pipe |
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Type of welding |
Connection with pipe; elbow; tee |
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Cleaning and requirements before welding |
Before welding, polish the outside of the tube end with special tools to reveal the metal color. Tube surface derusting clean workpiece surface oil with acetone or alcohol Manual argon arc welding for spot welding of workpiece without wire, welding spot should be welded in groove |
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Protective gas |
The standard 99.99% argon gas is recommended for use without special requirements |
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Model of wire |
Φ1.0mm(standard) |
1.2 application example
2. Tube Master 160 Program-controlled welding power supply
2.1 overview of power supply
Tuber Master 160 digital welding power supply is WINCOO company specially for the installation industry of thin-wall tube/tube welding latest research and development de- sign, manufacturing, advanced automatic program-controlled welding power supply, can be used with WINCOO company manufacturing all TC series welding gun matching, water tank optional, mainly used in food, medicine, electronic pipeline site installation.
2.2 power supply characteristics
l Small size, light weight 24KG, easy to lift;
l All Chinese touch screen, using Chinese and English operation interface, more convenient operation
l Automatic calculation of parameters, can store 999 sets of parameters
l Powerful inter-partition function, the number of inter-partition can be up to 20, interval parameters can be changed gradually according to the process re- quirements;
l The U disk program import and export operations, to facilitate the replacement of welding process procedures;
l The welding process can record various welding parameters in real time;The remote control realizes the real-time display function, and users can see vari- ous states in the process on the remote control.
l The welding parameters can be adjusted at any time during the welding process to meet the special requirements at certain welds.
Perfect fault detection, direct display of fault causes, scientific modular design, easy to repair and maintenance;
l The input voltage is 220V, which is suitable for more construction sites
2.3 Parameterof power source
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Model of power source |
inverter |
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Welding current |
5~160A~200A |
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The temporary load rate(20ºC) |
200A |
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floating voltage |
42V |
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Input voltage |
220V±10% 50/60Hz |
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Water cooling |
Built-in circulating water tank |
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power |
5KVA |
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display |
Industry PC |
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Control function |
Air control |
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Current control |
|
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rotational motion |
|
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Storable program |
999pieces |
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Qty of sections |
20pieces |
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Display screen |
Touch panel |
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Insulation grade/protection grade |
F/IP21S |
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Weight (excluding coolant) ) |
24Kg |
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size |
460mm×350mm×250mm |
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Manufacture standard |
GB15579.1 2013 |
3. TC welding torch
3.1 overview of welding torch
This machine is a special welding gun designed for all kinds of pipe fitting butt joint. Before welding, the sealing chamber is filled with protective gas to ensure the weld is well protected. The gun body and the clamp body are cooled by air. And according to customer requirements in the scope of the double fixture, the fixture system can ensure the accurate positioning of the welded parts, no positioning spot welding, so as to provide customers with high efficiency, high quality special welding gun. Precision all-position TIG tube/tube welding, high reproducibility of welding results, can achieve ideal welding effect. It is mainly used for tube/tube welding in electronics, instrumentation, pharmaceutical, engineering installation, and nuclear power industries.
3.2 performance feature
l The main part of the welding gun is made of aluminum with light structure.
l The use of seal design, the protection effect is more adequate
l Patent technology of flexible automatic centering fixture, accurate positioning;
l Suitable for pipeline welding of thin-walled carbon steel, stainless steel, titanium and titanium alloy;
l Gun head circulating water cooling, long continuous working time;
l Self-fusion welding method;
l No wire welding, suitable for field installation;
3.3 technical parameter
|
Model |
TC76 |
TC116 |
|
diameter(mm) |
12.7-76.3mm |
25-114.3 |
|
Protect gas |
argon |
argon |
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Cooling type |
Water cooling |
Water cooling |
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The cooling flow rate(ml/min) |
300ML/MIN |
300ML/MIN |
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rated current |
60A |
100A |
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Main size(mm) |
|
|
|
A |
145 |
195 |
|
B |
72 |
97 |
|
C |
42 |
61 |
|
D |
412 |
630 |
|
weight(kg) |
3(not including cable) |
10.5(not including cable) |
|
Dimensions (mm) |
412*165*43 |
630*330*61 |
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