KA-GD Magnetic Pipe Orbital Welding Tractor with Electric and Manual Type
1. Product Overview
KA-GD is suitable for welding internal and external walls of pipelines. No rails are required and welding can be carried out along the arc surface of the workpiece.
CO2 automatic welding tractor is widely used in ships, bridges, locomotives, steel structure, petrochemical industry and other industries, suitable for a variety of welding structures, such as: reinforcement plate, rib plate, cross parts of the welding, box beam welding, etc.. Its main advantages are:
1) Reduce labor intensity and improve working environment;
2) To improve the working efficiency, it is 1.5 times of manual welding;
3) Avoid the poor quality of welding seam caused by human factors, the defect rate of manual welding is about 20%, and the automatic welding tractor will not produce welding defect rate because of artificial welding. Therefore, its comprehensive benefit is nearly 200% higher than that of manual welding;
4) High degree of automation to ensure the stability of welding quality;
5) Simple and convenient operation, do not need very skilled technical workers.
2. Product features
1) KA-GD is swing automatic welding device, one welding can get a wider weld;
2) Swing speed, swing range, center position and left and right residence time can be adjusted, suitable for various specifications of the weld;
3) Small size, light weight, easy to install and move, unskilled workers can also carry out welding;
4) Permanent magnet is installed to avoid welding line disconnection during welding;
3. Application Environment
Suitable for pipe welding of various steel structures.
4. Major Component
Components: welding gun swing device, slider, welding gun handle, control box, control panel and other accessories:
1) Swing device: used to drive the welding gun for pendulum swing welding;
2) Driving part: the driving device of the trolley is composed of four magnetic wheels, helical gears, chains and sprockets;
3) Slider part: used to adjust the position of the welding gun, you can fine-tune the position before and after when welding;
4) welding gun fixture: welding gun clamping device, it can adjust the Angle of the welding gun;
5) Control box: All movements of the tractor can be adjusted. For details, refer to the operation method of the control panel;
5.Control Panel Introduction
1) Knob for adjusting current and voltage: Turn the knob clockwise to increase the value (The tractor has two power plugs of 3P and 8P, when using 3P plug, the current and voltage adjustment knob is invalid, and then the current and voltage of the wire feeder must be adjusted; Current and voltage control knob is effective when using 8P plug);
2) Selection knob for welding/non-welding: the knob must be in the welding position to weld;
3) Point feed: manual wire feed device;
4) Walking switch: control the car walking and stopping, if the "welding/non-welding" switch is placed in the "non-welding" position, open the walking switch, the tractor only walking without welding;
5) Walking speed adjustment: the adjusting knob of tractor walking speed. It is recommended to adjust the tractor walking speed after turning on the walking switch;
6) Choice of walking direction: choose to walk left or right;
7) Power switch and indicator light: the indicator light is on after the power is energized;
8) Swing control part: it can adjust swing speed, swing range, left and right stay time, center position and swing mode;
6. Technical Parameter
| Items |
Parameter |
Note |
| Tractor |
Power supply |
AC 220V |
|
| Size |
240×330×310 |
W×L×H |
| Weight |
16Kg |
Including swinger |
| Moving mode |
Four-wheel drive |
Magnet-wheel |
| Walking speed |
0∼700mm/min |
|
| Swing motor |
DC24V 18RPM |
|
| Adjustable range of welding gun |
Up and down |
|
| Before and after |
85mm |
| Operating Angle adjustment range |
360° |
| Carry out Angle adjustment range |
0° |
| Control |
Operating function |
Swing mode |
|
| Swing speed |
0-10RPM(Show with scale) |
| Swing scope |
0-±10°(Show with scale) |
| Left and right residence time adjustment |
0-2S(Show with scale) |
| Central range of movement |
0-±8° |
| Inching wire feeding |
|
| Walking starts/stops |
|
| Welding current/voltage control |
|
| Choice of walking direction |
|
| Walking speed regulation |
0∼1000mm/min(Show with scale) |
| Welding/non-welding options |
|
7. Installation
A. Preparation for welding
1) The necessary tools for welding are welding machines and wire feeding devices;
2) Special control cables (AC 220V) are required. Different welding power supplies require different cables;
3) CO2 tanks for welding are required;
4) CO2 automatic welding torch;
5) Other necessary tools;
B. Tractor connection method
1) Install the tractor and place the tractor on the working surface;
2) Install the wire on the wire feed tray and pull the wire to the end of the torch;
3) The end of the torch is connected to the wire feeder;
4) The control power supply is connected to the 8P port of the control panel of the tractor;
5) Control power cable is connected to AC 220;
6) The special control cable has four joints, one is connected to 220V power supply, the other is connected to welding car, and the other two are respectively welding machine and wire transfer machine;
8. Packing List
| Parts name |
Qty |
Unit |
Note |
| Walking welding tractor |
1 |
set |
|
| Swinging nose |
1 |
set |
|
| Power line |
1 |
pcs |
About 10-15m |
| Welding torch signal cable |
1 |
pcs |
About 0.5m |
| Swing signal line |
1 |
pcs |
About 0.5m |
| Specification |
1 |
pcs |
|
| Inner hexagon tool |
1 |
set |
|
9. Company Profile
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.
Our Services & Strength
*We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
*Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
*To support project execution, we are always ready to work as fireman to give prompt supply on project material from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
FAQ
Q:Are you a factory or trading company?
A, Yes we are the trading company,but we have a lot of factories that have cooperative relationships, and we can get the best plan and price for you.
Q:Does the machine have CE certificate?
A:Yes, others certifications also can be sent
Q:What's the shipping method?
A: International express and sea transportation,Depend on customer.
Q:Can I use my own forwarder to transport the products for me?
A:Yes, if you have your own forwarder in China, you can let your forwarder ship the products for you.
Q:What's the Payment method?
A:T/T,L/C and other payment method, Depend on customer.
Q: What is our payment term?
A:We can accept the payment by T/T and Trade assueance .
Q: Can you send me the video to show how the machine works?
A: Certainly, we have made video of every machine.
Q: How can I know your machine works well?
A: Before delivery, we shall test the machine working condition for you.And we warmly welcome you to China for inspection.
Q:How to Place an order?
A:Please kinldy send us your order by email,we will confirm the PI with you .we wish to know the below:your details address,phone/fax number,destination,transportation way ;Product informaiton:item number,size,quantity,logo,etc.
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