Automatic Steel Tube and Pipe Rust Remove Cleaning Shot Blasting Machine

• After-sales Service: Maintenance Service
• Warranty: 90 Days
• Drive: Electric
• Principle: Inhaled
• Control: CNC
• Layout: Horizontal
• Model NO.: Wincoo
• Automation: Automatic
• Kind: Dry Sandblaster
• Condition: New
• Certification: CE
• Customized: Customized
• Color: Blue
• Transport Package: Container
• Specification: Iron steel
• Trademark: WINCOO
• Origin: China
• Production Capacity: 1000 Sets/Year

Product Description

Shot-blasting machine
I.Product introduction
Shot-blasting machine is a kind of shot-blasting equipment, which is applied to clean the surface of steel structure welding workpiece, H-style steel, plate and other profiles. It can clean away rusty spot, rusty scale,welding slag on the workpiece surface, as well as welding stress, in order to remove stress and improve surface lacquer quality and rot proofness of steel structure and steel.
Compared with other machines made in home factories, this machine has some advantages as following:
* The quantity of shot-blasting and arrangement mode both are calculated by computer mass ejection simulation. The 8 impellers are located at upper and lower, right side and left side, ensuring that the bunch of projectiles ejected by shot-blasting cover the most part of the steel surface, including the end parts. It makes sure that the effect of shot-blasting is overall and effective.
* The system is a centrifugal peering shot-blasting, which is adopted in advantages of massive shot-blasting and high ejection speed. Both the quantity and the momentum of the projectiles ejected to the workpiece surface are highly improved in unit time.So it can shorten the shot-blasting time, and improves the efficiency, comes to a pleasing cleaning quality.
* Dedusting system adopts filtration type of back flushing. Dust collector adopts folded dedust filter cylinder, and the dedusting area has increased. The filter cylinder adopts nano-meter fiber technology; dust collection efficiency is more than 99.99%, especially for dust particles with a diameter of 0.5μm. After efficient filtration, the air is clean and can be recycle used or indoor emission. The pulse controller can adjust the frequency, speed and intensity of ash removal, compared with domestic traditional bag type single grade dedusting system, it has advantages of high dedust efficiency, lower operation resistance, small volume, light weight, easy replacement and so on. Emission quantity meets the national emission standard.
* Shot sand separation system adopts advanced full curtain type, it's invented by company after a long time research. It's especially for steel structure shot separation cleaning after blasting. The performance i achieves home and abroad similar product level. The separation combines both wind selection and screening together, separates dust, metal oxide scale fragments,broken sand, large particles from qualified projectile, and obtains clean steel shot.
* Spring steel plates and resistance rubber complex figure type baffles are installed in the two ends of shot-blasting chamber,in order to prevent projectiles splashing. At same time, it decreases the area of chamber in and out ports, so enhances the effect of dedust.
* Projectile clean-away device is installed in every out port of chamber, it can blow away remained projectile on workpiece,reduce the wastage of projectile, lower the leakage of projectile. To the complicated structure workpiece, operator can clean projectile at outside. Dust is absorbed by dedusting system. This system adopts self-circulation type to clean the surface.
* Adopting the international advanced technology projectile controller. Not only can control projectile self-support. But also can through the control valves'work schedule regulate projectile's flow rate. So as to realize it supply controllable and adjustable. It can guarantee no leakage projectile and jam phenomenon .Diversion safe and reliable.
* Aim at different specifications, shapes and complex degree of steel. The roller running speed can use transducer to on-line adjusting. Make different parts can get cleaning effect.
II.Product parameter
*No.1

1	The machine overall Dimension(mm)	See the drawing
2	Chamber open size (W*H)	2000*1000mm
3	Finish level	Sa2 .5 (GB8923-88)
4	Roller conveying speed	0.5~1.0m/min (According A-D grade degree of corrosion of original workpiece surface and workpiece diameter size use the stepless frequency conversion variable speed)
5	Surface roughness	40~85 μ (Depend on abrasive size)
6	Suggest abrasive	Recommend steel cut wire, casting alloy shot: Φ0.2~2.5mm, abrasive supply valve max. flow: 300 kg/min. Abrasive loss: 0.15-0.3 kg/h/pcs.
7	Electric power supply	380V, 3P, 50HZ or customer requirement
8	Pit requirement	Waterproof

*N0.2

1	Roller conveyor system	Total conveying length	20000mm
		Roller diameter	121mm
		Roller distance	800mm
		Loading capacity	1000KG/m
		Transporting speed	0.1-4m/min
		Driving motor power	2*2.2kw
2	Shot blasting system	Blasting chamber	Material of protective area: SPMn13
			Thickness:10 mm
			Material of the chamber outer wall: Q235 steel
			Entrance size (W x H):2000mm x 1000mm
		Sealing auxiliary chamber	Rubber curtains: 5 layers
			Material: 65Mn steel mixed wear resist rubber
		Blasting wheel	Wheel quantity: 8units
			Blade structure: Straight line
			Blasting capacity: 180kg/min each
			Power:11 kw each
			Speed: 76 m/s
3	Abrasive reclaim system	Horizontal screw conveyor	Delivery capacity:90 T/H
			Screw diameter: 320 mm
			Power:4kw
			Quantity: 1set
			Vane material: 16 Mn
			Vane thickness: 6 mm
		Vertical screw conveyor	Delivery capacity:90 T/H
			Screw diameter: 320 mm
			Power:4 kw
			Quantity: 1 set
		Bucket elevator	Lifting capacity: 90T/H
			Lifting speed: 1.21m/s
			Lifting power: 7.5kw
			Bucket material: Cast 16 Mn
			Quantity:1
		Separator	Quantity of separation: 90 T/H
			Air speed: 4-5 m/s
			Waste content: ≤1% (Full curtain and flow curtain type multistage winnowing)
			Quantity:1
4	Dust removal system	Filtering material	Fire-proof polyester coated fitter cartridge
		Fan power	18.5kw
		Fan model	Y160M2-2
		Ventilation volume	18526m3/h
		Cartridge quantity	20pcs - φ360×1000
		Total pressure	2100pa
		Filtering area	300m2
		Dust falling way	Automatic back pulse
		Filtering level	Fireproofing, Antistatic
		Filtering accuracy	1 μm
		Back-flushing valve quantity	4pcs
		Back-flushing valve diameter	40mm
		Cartridge service life	More than 3 years
		De-dusting efficiency	≥99.2%
		Dust emission level	≤100mg/m3
		Dust loading after cleaning	10 mg/m3
5	Electric control system	PLC	Siemens / Omron PLC automatic control, one-key operating system, automatic fault detection and alarm function
6	Noise	≤95 dB
7	Total electric power	About 130.4kw
8	Compressed air consumption	0.3m3/min
9	Compressed air pressure	0.5-0.7MPa
10	Production time	40 days
11	Packing	2 x 40'HQ
12	Warranty	12 months

III.Packing&shipping
We will provide professional export packaging and choose the appropriate mode of transportation, or we can follow the requirements of customers.
IV.After sale service
Professional technical support and product quality assurance.
V.Company production
Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.
VI.Our advantages
*We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.
*Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.
*To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
VII.Product photos