Pipe External Welding Machine for Pipeline Construction Equipment Automatic Pipeline Welder

• Cooling Way: Air Cooling
• Control: Semi-Automatic
• Style: Tapped
• Frequency Range: Intermediate Frequency
• Electric Current: DC
• Keywords: Pipe Internal Welding Machine
• Model NO.: >60mm
• Welding Current: 50A ~ 350A
• Welding Voltage: 16V ~ 30V
• Welding Speed: 0 ~ 1800 mm/Min
• Wire Feeding Speed: 0 ~ 22 M/Min
• Transport Package: Export Package
• Specification: Customized
• Trademark: WINCOO
• Origin: China
• Production Capacity: 800 Sets/Year

Product Description

Product Description

All-position automatic pipeline welding robot is a new automatic pipeline laying welding equipment with compact structure, high quality and high efficiency, which is suitable for the welding of oil and gas pipelines.

The welding robot is the first one that adopts the field bus and network technology to design the control system. This technology can perfectly realize the modular combination of walking mechanism and swinging mechanism, and can greatly reduce the labor intensity of welders. The walking mechanism is installed on the flexible guide rail through the locking mechanism to complete the welding of each welding trolley from top to bottom to complete the welding of half a circle of the pipe. The welding program is controlled by computer. The current welding position is measured by the inclination sensor mounted on the welding trolley. The computer outputs the motion parameters of the welding trolley and the electrical parameters of the welding power source matching the current position, so as to achieve a good welding seam formation. In practical engineering application, different welding methods and different welding gun configurations can be adopted according to specific needs, so as to achieve the welding production efficiency required by engineering operations.

Product Parameters

Pipe size	Any pipe diameter larger than DN600 can be welded
Adapt to groove form	V - groove, X - groove, U - groove and a variety of complex groove
Welding current	50A ~ 350A
Welding voltage	16V ~ 30V
Welding speed	0 ~ 1800 mm/min
Wire feeding speed	0 ~ 22 m/min
Swing speed	220cm/min
Welding gun type	Double single-wire welding torch (tandem) or double fornesse double wire pool welding torch (5Kg)
Position control accuracy/gun Angle adjustment	1degree/±30°
Welding trolley outline size	470 mm×385 mm×275 mm
Welding trolley weight	13Kg
Protection class for electrical and electronic components	IP65

Product Features

1, The mechanical body structure is compact, light weight, can be used for large diameter pipe laying and other harsh occasions, low labor intensity of workers;

2, Flexible guide rail is completed by hot machining of spring steel. Flexible guide rail can be extended at will to realize welding of infinite pipes (greater than DN600, all the way to the flat plate). Flexible guide rail adopts fast locking mechanism, locking reliable, convenient;

3, the use of special welding gun and its conductive nozzle design, so that it can be used for narrow groove welding;

4, Among similar devices, the control system design based on field bus and network technology is adopted for the first time, with fewer control cables, high maintainability and scalability;

5, "on-board computing" intelligent driver is adopted to realize the intelligent control of welding trolley;

6, Through the synergistic technology of the motion parameters of the welding trolley and the electrical parameters of the welding power source, such as the welding electrical parameters and the motion parameters are partitioned according to the spatial Angle. The high precision control of all position welding process is realized.

7, Arc tracking function (high and low and left and right directions) is optional. Tracking of swing width is under test.

8, Optional visual tracking (high and low, left and right and swing width);

9, Optional adaptive control expert system for welding process parameters;

10, Various welding methods can be adopted, such as tig welding, mma welding and flux cored wire welding. Different welding modes can be selected according to different application situations. The ground pipeline is laid in pulse mode, while the submarine pipeline is laid in dc mode.

11, It can adopt common welding gun, Tandem welding gun and other configurations to meet the requirements of welding efficiency on different occasions.

12, With dual Tandem welding gun configuration, the maximum deposition rate of dual Tandem welding gun can reach 76kg/ h. High deposition rate can reduce the number of workstations and save labor and equipment investment costs.

 

Company Profile

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

Our Services & Strength
We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.

Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.

To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.